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Greenwood
Bamboo
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Installation
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Installers are the
last step in quality control and are required to
inspect each plank prior to nailing or gluing it in
place. The National Wood Flooring Association standard
for off-quality product is 5%. Many of these
off-quality planks can be used as starter pieces or
fillers. We will exchange any planks in excess of 5%.
Excessive Moisture
or lack of moisture is the primary factor of wood
flooring failures. Although bamboo flooring is
somewhat more resistant to problems caused by moisture
than solid wood flooring. The standard "solid bamboo",
it is not an engineered floor but rather an assembled
floor and you should use the same installation
guidelines as you would for a solid wood floor.
Greenwood stocks several type engineered products (a
bamboo wear surface laminated to a plywood base).
Engineered wood of any species or bamboo is inherently
more stable than a solid version of the same species.
However, these are limits to how any floor covering
specie will perform with excessive moisture or absence
of moisture.
All Bamboo Tongue & Groove Plank
should be installed as follows:
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General
conditions: In
area to be installed, temperature and humidity shall
be brought to normal occupancy levels for a minimum
of 72 hours before installation and maintained at
those levels after installation. Some areas may
require more time for proper acclimation. Be sure
the job is closed in, with all outside windows and
doors in place. Excessive moisture caused by the
slab or plaster drying out should be dissipated
before the flooring is placed at the job-site.
Flooring should be removed from the box and allowed
to acclimatize on site at least 72 hours before
installation. Be sure
to use your moisture meter to check moisture levels
in both the sub-floor and the bamboo flooring before
installation. If there is a THREE- percent (3%) OR
MORE difference between the two, DO NOT INSTALL THE
FLOORING UNTIL THE DIFFERENCE IS LESS THAN THREE
PERCENT.
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Applications:
May be nailed or glued down over wood sub-floors or
glued directly to concrete sub-floors on, above, or
below grade. May be floated within certain
dimensional limitations (not to exceed 16’ in width
without an expansion gap for solid bamboo
construction) and with a proper moisture barrier.
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Sub-floor:
Surfaces shall be clean, dry,
smooth (maximum 1/8" variance over 8 lineal feet)
and free of dirt, wax, oil, paint, curing agents and
other contaminants that would interfere with
adhesive bond. Old resilient floors can be covered
provided above conditions apply. Wood sub-floors
shall be sanded level prior to new installation.
Concrete sub-floors shall have all cracks and holes
filled with a cementitious patching material (Ardex
or equal). Concrete sub-floors must be tested for
moisture and not exceed three (3) pounds per 1,000
square feet using the calcium chloride test.
Nail Or Staple
Installation |
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| Use a
two-layer, 15-pound felt, overlapped, under the bamboo
for protection against moisture migration. Planks
shall be started square with the room and parallel to
its longest dimension by positioning with a chalk
line, leaving a minimum 1/4" expansion space from base
plate or wall. Ensure starter rows are firmly in place
by wedging, face nailing or using adhesive. Once
initial rows are secure, second and further courses
shall be blind nailed directly above tongue at a 45-50
degree angle to the face. Fasteners shall be spaced at
10-12 inch intervals with a minimum of 2 fasteners per
piece and a fastener within 3 inches of each plank
end. Our installation customers have used the Model
200 T&G from Powernail and the Primatech R610
engineered flooring nailer. In addition, there are
adaptors for other models that can be used. NOTE:
Particleboard does not provide adequate holding of the
nails and is therefore not considered an acceptable
sub-floor material. |
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Glue Down
Installation |
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wood flooring adhesive like "Bostik's Best". Follow
the adhesive manufacturer’s guidelines for safe use,
storage and handling. Spread with a notched trowel as
recommended by the adhesive manufacturer. Planks shall
be started square with the room and parallel to its
longest dimension by positioning with a chalk line,
leaving a minimum 1/4" expansion space from base plate
or wall. Ensure starter rows are firmly in place by
wedging or face nailing. Once initial rows are secure,
use adhesive in a Wet-Lay method of
installation as follows: Apply adhesive to substrate
with suitable trowel. Immediately place flooring onto
"wet" adhesive. Spread no more adhesives than can be
worked with in a forty-minute period (100 to 200 sq.
ft.). Clean any adhesive that comes in contact with
the face of the plank immediately. Use straps if
necessary to remove any bowing or "banana" that is
common in many types of plank flooring. This will
ensure proper alignment of the rows and eliminate gaps
along the length of the planks. Use blue painters tape
to keep the planks from creeping apart from one
another by placing the tape perpendicular to the
length of the planks, crossing over multiple planks.
Remove the tape once the
adhesive has set. Use weights if necessary
to remove any bowing of the planks. |
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- It is incumbent upon the
installer to protect the floor from possible damage
by other trades by using heavy kraft paper or
equivalent.
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Moisture:
While bamboo flooring is much more stable than most
woods, it is still subject to damage when in direct
contact with a constantly wet slab. The bamboo shall
be isolated from this type of slab by use of a
moisture barrier, plywood on slab, or a sleeper
sub-floor. Urethane adhesive will usually fail when
vapor pressure exceeds 3 pounds per 1000 sq. ft. in
24 hours as measured by the calcium chloride test.
Bamboo flooring cannot be glued down under those
conditions.
LOW-HUMIDITY
CONDITIONS
In
extremely dry climates, care should be taken to avoid
shrinkage by allowing flooring to acclimatize under
actual use conditions. Remove the planks from the box
and expose to local conditions for a minimum of five
(5) days. The bamboo flooring’s moisture content (MC)
is reduced to 8-10% through kiln drying at the
manufacturing plant. However, the flooring may pick up
moisture during the ocean voyage or while being
warehoused. It is therefore necessary to test the
flooring, as well as the slab/sub-floor, with a
moisture meter to make certain that the MC of the two
are within 3 percent of each other.
Excessive Moisture:
In the event of excessive slab moisture either now or
expected in the future, there are several options
available to assure a sound floor.
1 Plywood
on Slab -DO NOT USE THIS METHOD IF YOU ARE
GOING OVER RADIANT HEATING PIPES.
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Cover the
slab with a vapor barrier. Do this by either
priming the slab or applying cold, cutback
asphalt mastic with a notched trowel (50 sq. ft.
per gallon). Allow mastic to set for two hours.
Unroll 15-pound asphalt felt or building paper,
lapping the edges 4" and butting the ends. Apply
a second coating of mastic over the asphalt or
paper and roll out a second layer of asphalt or
paper in the same direction as the first,
staggering the overlaps to achieve an even
thickness.
OR
Cover the entire slab with a 4 to 6 mil
polyethylene film, overlapping the edges 4" to
6" and allowing enough film to extend under the
baseboards at all sides. Under severe
conditions, the film should be laid into mastic,
which has been fine-troweled (100 sq. ft. per
gallon). Always walk the film flat and puncture
bubbles to release trapped air.
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Install ¾" x
4’ x 8’ exterior grade plywood panels diagonally
across the direction of the finished floor after
the vapor barrier is in place. Leave a ¾" space
at the wall line and ¼" to ½" between the
plywood sheets. Fasten the plywood to the slab
by using power-actuated fasteners starting with
the middle of the plywood and then the edges,
using 9 or more fasteners per panel. The bamboo
planks may now be nailed or glued to the
plywood, leaving a 1/4" expansion space from
base plate or wall.
2 Sleepers
Sweep the
slab clean and apply an asphalt primer, allowing
it to dry. Install flat, dry, preservative
treated, random length 2" X 4" sleepers (18" to
48" in length) on their flat faces into rivers of
hot (poured) or cold (cut-back) asphalt mastic, in
rows 12" on center at a right angle to the
direction of the finished flooring. Stagger the
end joints, overlapping the ends of the spacers by
4" with a ¼" space in between. Loosely lay a 4 or
6 mil polyethylene vapor barrier over the
sleepers, overlapping the edges on top of the
sleepers. Avoid bunching or puncturing the film.
Nail the flooring through the film.
**CAUTION: 3/8" thick Engineered Bamboo plank CAN NOT
be floated!**
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