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Tearing up hardwood floors that have been glued direct
to concrete will be an extremely messy and labor
intensive job. However a number of factors will come
into play in determining how difficult the project will
be. A few include:
How
well it was originally installed - Do it yourself
installations will be the easiest to remove, due to not
enough or
wrong adhesives used. Installed by good
professionals? Expect a removal nightmare.
What type of product was originally installed -
Some are easier than others to rip out. Foam backed
parquet, popular in the eighties will be the easiest. On
the other hand, products that were manufactured with
multiple relief or kerf cuts on the backside (shown in
example to the right) will take longer. The example
shows cuts every three inches. Some are only an inch and
a half apart.
The
cleanliness of the subfloor - Ones that weren't
prepped will be easier to remove.
Okay..But How Long Will It Take?
Unless you
should happen to hire the services of a company like
Advanced Flooring Removal, who specializes in this type
of work for $ 2.50 per square foot (standard engineered
glue down tear out) plan on ten square feet per hour as
a high guesstimate. This is based on a job we handled in
2004. More specifics.
Our
example is a direct glue down of a Harris-Tarkett
engineered 3/8" product on concrete. This job may be
prove to over exaggerate the actual time you may
encounter, because we installed it correctly one year
before with Bostiks EFA (Engineered Flooring Adhesive)
adhesive. Removal was required due to water damage.
We
Called The Local Labor Pool
The
numbers came in like this; 85 total man hours to remove
hardwood and adhesive that was left behind. The figure
in your case could be higher or lower. In general expect
about ten square feet per hour working at a good pace.
This includes complete removal with a smooth, clean
concrete slab ready for re-installation of a new floor.
Finding
temporary labor from local sources is probably the best
idea if you can't locate a specialized service. That's
what we did in this case, but I'll warn you..the same
guys won't be back the next day! Having used temporary
labor a half dozen times for tear ups over the years,
these guys know how hard it is and avoid it.
Tools
Used And The Actual Tear Out
To make
matters easier you'll need to cut the areas in one foot
sections with a skill (circular) saw. Find the
thickness of the flooring and set the blade depth where
it will barely hit the concrete. Please do these
adjustments when the power cord is removed from outlets.
It's important your cuts go through the hardwood
completely. Not doing so will prolong the job as we want
sizable sections to come up rather than in splinters.
Some glue
down hardwood floors are easier to remove than others.
I've found those that were installed in the earlier
days(1970's) of glue down flooring to be the hardest due
to the types of adhesives that were used.
Where
To Start?
In most
cases, but not all, removal is easiest from the tongue
side of the installation. Yea, I know that's all fine
and dandy but you probably have no idea where that is.
Look for a full width board along a parallel wall line.
For most glue down installations the tongue direction of
the installation will be facing the starter wall.
Generally this is where the original installation
started, opposed to an opposite wall line that may have
a partial board width.
Having set the blade for the depth of the flooring, cut
a line about 15-18" away from the wall itself across the
entire room. Try to keep the cut in the seams lines.
Once done, repeat with another cut in another seam. This
will become our starter area for the tear out. Finally,
make perpendicular cuts every 12-15" across the starter
area to each wall line. It should look something like
the picture to the right after you've removed the
starter row with a pry bar and mini sledge hammer.
Tools
Needed?
The
heavier the hammer or sledge the better. We found #3
mini sledges to work best. A common pry bar will work to
get under the flooring after a few hard whacks. The
trick is trying to remove in sections and not chunks.
It's important when making the circular saw cuts you get
entirely through the flooring. Blades will dull quickly.
We used three on this job.
Flooring scrapers after the hardwood is removed would be
the next step. Depending on how slick the
surface is will dictate how long this should take. Our
slab had a good smooth surface making scraping much
easier. With some adhesives, scraping may not be very
effective. Machines are available that can remove most
adhesives. If you're looking, try a specialty rental
center and ask for an attachment that goes on the bottom
of a buffing machine. It will be a solid plate with
large carbide teeth |